Bizos

GUANGZHOU, CHINA PC: 510800

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Design & Engineering

Translate IP into inflatable systems with structural certainty.

Our studio combines character fidelity with engineering-grade modelling. We convert sketches, CAD, or scans into compliant builds that stand up to touring schedules, live broadcasts, and unpredictable weather.

24 hr Concept renders for stakeholder approval
60 mph Wind ratings achievable with engineered ballast plans
+/-3 mm Dimensional tolerance maintained on final builds

What we cover

  • Character and product replicas up to 25 m
  • Parade balloons, stage architecture, experiential activations
  • Wind, ballast, and anchoring strategies for indoor/outdoor venues
  • Compliance: EN14960, ASTM, ISO, TSSA, AS3533.4.1-2005, UL, TUV

Design fidelity meets engineered reliability

Dedicated design pods manage shape translation, color proofing, and seam strategy before our engineers validate materials, load paths, and anchoring requirements.

Shape & surface translation

3D modelling from 2D art, game assets, or scans. Seam layouts preserve proportions, facial cues, and brand details required by licensors.

Material strategy

Cold-air or sealed fabric selection with SGS-tested PVC tarpaulin, 1000D baffles, and coatings that meet BS7837 flame standards.

Structural modelling

Finite element analysis guides internal webbing, reinforcement patches, and blower sizing to withstand live operations.

Wind & anchoring plans

Site-specific wind tables up to 60 mph, ballast calculations, tether geometry, and anchoring layouts for soil, concrete, or arena installs.

Design-to-production workflow

A four-stage framework keeps stakeholders aligned and production moving without rework.

Stage 01

Discovery & scope mapping

Define creative intent, venue requirements, safety thresholds, and licensing checkpoints. We issue a scope deck covering deliverables, timeline, and approvals.

Stage 02

Concept & seam planning

24-hour render delivery with seam overlays, material callouts, and Pantone references. Revisions are tracked to streamline licensor feedback.

Stage 03

Engineering & calculations

Structural analysis, wind simulations, blower sizing, and internal baffle layouts documented to EN14960, ASTM, ISO, TSSA, AS3533.4.1-2005, and UL standards.

Stage 04

Production handoff

Receive orthographic views, flat patterns, cutting files, bill of materials, and compliance certificates ready for fabrication.

Documentation delivered with every project

Each build ships with a standardized documentation bundle so licensors, venues, and engineers have what they need without extra requests.

Deliverable What is included Who relies on it
Design package 3D renders, orthographic views, Pantone callouts, seam layout, texture maps Licensing teams, brand guardians, creative directors
Engineering dossier Structural calculations, load paths, baffle schematics, blower specs, safety factors Venue engineers, safety inspectors, fabrication leads
Wind & anchoring plan Wind tables, ballast requirements, tether diagrams, soil and concrete anchoring specs Install crews, rigging partners, event producers
Compliance certificates EN71, EN14960, ASTM, ISO, UL, TSSA, AS3533.4.1-2005, TUV documentation with RPII sign-off Regulators, customs, insurance, venue management
Need bespoke paperwork? We can supply PE-stamped reports, localized translations, or maintenance manuals on request.

Collaboration modes

Choose the partnership model that suits your workflow. We plug into agency pipelines, brand design teams, and production houses.

  • Design-to-fabrication: full service from concept to production pack
  • Engineering bolt-on: augment your designers with structural support
  • Compliance fast track: documentation for existing builds needing certification
  • Creative lab partner: iterative R&D for new IP or immersive experiences

Toolchain alignment

- File formats: CAD, FBX, OBJ, STEP, STL, photogrammetry scans
- Collaboration: secure portals for approvals, version control, NDA workflows
- Production sync: flattened patterns compatible with automated cutting machines and heat sealing lines